News

Milk production monitoring with PROCE55 OEE

October 2022

Rajo uses PROCE55 OEE for production monitoring on several production lines from different manufacturers. It includes the measurement and analysis of KPIs and downtimes.

The solution automatically collects data from production lines and is integrated with the SAP economic system.

In the next phase, automatic confirmation of production to the SAP system is planned.

RAJO a.s. is the largest Slovak dairy. It is a member of the Meggle AG group.

NKT in the Czechia uses PROCE55 for Maintenance management

August 2022

NKT, a leading supplier of cables and accessories for the energy industry, uses the PROCE55 Maintenance system from East-Gate for maintenance management at its Czech production plants in Kladno and Velké Meziříčí.

The project was implemented after a successful NKT pilot project in the German plant in Cologne. In the future, it is planned to introduce the system also at the Polish NKT plant.

The solution is integrated with the SAP system.

Quality control in production of ceramic tiles

March 2022

For the company Lasselsberger, the production plant Chlumčany, East-Gate delivered a solution for the collection of production data for the quality control at various stages of production (inter-operational and final control). The PROCE55 system is used for 4 production lines and collects data from different control systems of machines in production lines.

The traditional Czech manufacturer of tiles is also known under the brand name RAKO and has been using PROCE55 for the production and maintenance control since 2018 at production plants in Chlumčany, Rakovník, Horní Bříza, Podbořany and Lubná.

The solution is integrated with the SAP system.

TDK Electronics Šumperk with PROCE55 Mobile WMS

February 2022

East-Gate delivered to TDK Electronics, a major manufacturer of ferrite cores and ceramic positors, to its Czech plant in Šumperk a system for complete mobile control of warehouse operations using PDA mobile devices.

The solution is integrated with the SAP system.

MES system in Carrier

January 2022

The leading manufacturer of refrigeration systems, Carrier, uses East-Gate's PROCE55 Manufacturing MES system for production control at its plant in Beroun, Czechia. The purpose of the project is paperless production management using mobile tablets.

Carier manufactures custom commercial refrigeration equipment. The PROCE55 MES system covers paperless control of the production process - specific checklists of operations and products, multi-level check-off of operations (unfinished and finished), reporting and recording of defects and reporting of downtimes, including automatic printing of relevant protocols and also Andon system. This ensures full online control of the production process, full traceability, quality control and monitoring of production performance (including work in progress).

The solution is integrated with the SAP system.

Smart Maintenance in Škoda Auto

September 2021

At the international conference Maintenance 2021, Mr. Štětka, a project coordinator, gave a lecture on Intelligent Maintenance at Škoda Auto. Among other things, he presented the use and benefits of AMU - a mobile maintenance application, one of the pillars of Smart maintenance.

East-Gate supplied AMU for Škoda Auto, on the PROCE55 Maintenance technology and application platform, and is used by several thousand users.

East-Gate is a professional partner of the Maintenance Forum 2021

August 2021

East-Gate is a professional partner of the two-day conference Forum of Practical Maintenance 2021. Ivan Gallo will also speak at the conference, with a lecture on Integrated Agile Maintenance.

The conference takes place on September 29-30, 2021 in Trnava and is organized by IPA Slovakia. You can register for the conference at this link.

Presentation at the international conference Maintenance 2011 in Czech Liblice

July 2021

Managing director of East-Gate Automation, Ing. Juraj Sabaka, will speak with a presentation on the topic of Practical use of mobility in maintenance at the 17th International Professional Conference Maintenance 2021. East-Gate is also a professional partner of this event.

The conference takes place on September 8-9 2021, in the Conference Center of the Academy of Sciences of the Czech Republic, at the Liblice chateau. It is organized by ČSPÚ - Czech Maintenance Society.

You can register for the conference at this link.

Production monitoring in Tesgal

April 2021

Tesgal Vráble, the leading Slovak company for surface treatment, especially galvanizing and phosphating, has signed a contract with East-Gate for the supply of a production monitoring system, including OEE and downtime analysis.

The solution will be integrated with the ERP system QAD MFG/Pro and will online collect production data from the lines. The production start is planned for the summer of 2021.

Implementation of PROCE55 Maintenance in 3 NKT plants

March 2021

After the successful implementation of the maintenance management project based on PROCE55 Maintenance from East-Gate in Germany, the NKT Group decided to implement this CMMS system to next 3 production plants in the Czech Republic and Poland.

The solution will be integrated with the SAP system and mobile maintenance will be part of the delivery, among other things.

RAJO uses the East-Gate milk receipt system

March 2021

East-Gate supplied Rajo with a milk receipt system.

The solution provides complete supplier and sample management and integrates multiple systems and technologies. Including the transport system, which is part of the car tanks, weighing systems, laboratory systems for evaluating milk samples and pumping milk into tanks.

Traceability and irreplaceability of samples is ensured through 2D codes. The solution consists of a web application and a mobile application.

Tool management in Sodecia Matador

February 2021

East-Gate supplies a tool management system for the Sodecia Matador Vráble plant.

The solution extends the PROCE55 systems for online production confirmation and online failure notifications of production facilities.

The system will be online integrated with the SAP system.

PROCE55 Maintenance in NKT Germany

January 2021

NKT's largest production plant in Cologne has successfully implemented PROCE55 Maintenance.

The solution also includes mobile maintenance and data collection from machines and production lines - condition monitoring. More than 1000 sensors are connected to the system.

The solution is integrated with the SAP system and Wonderware ActiveFactory.

Monitoring of milk production

November 2020

RAJO a.s., the largest Slovak dairy producer, a member of the Meggle AG group, implements PROCE55 OEE for 17 production lines, including KPIs a downtime measurement and analysis. This roll-out follows the successful implementation of the pilot project.

The solution will automatically collect data from production lines and use barcodes to control processes. It will be integrated with the SAP economic system. The start of production is planned for the first half of 2021.

Chinese Haier uses PROCE55 Warehouse

July 2020

East-Gate delivered to the Chinese refrigeration manufacturer, Haier Carrier Quingdao, a WMS system for warehouse management and internal logistics. Material flows are controlled by mobile terminals and barcodes. The system is used by approximately 30 stock-keepers and logistic operators. It is online integrated with the SAP system.

The solution was implemented during the corona pandemic, via remote access.

Haier Carrier Quingdao is a joint venture of Chinese Haier and American Carrier.

Mobile applications from Windows through Android to iPhone iOS

June 2020

During the launch of the mobile maintenance project at Škoda Auto, Windows Mobile was the only allowed group mobile platform. The native mobile application had started in 2015 based on Windows Mobile 6.5 and was upgraded to Windows 10 Mobile in 2016. The Android platform was approved and added by the group in 2017, and since 2020, mobile maintenance has also been used on the iPhone iOS platform. MobileIron is used as an MDM (Mobile Device Management) platform.

Mobile Maintenance in the Steel Service Center

May 2020

The steel service center company, ArcelorMittal Gonvarri SSC Senica, has expanded the PROCE55-based production and maintenance monitoring project with mobile maintenance and mobile inspection of dedicated technical equipment. The project uses PROCE55 Mobile Maintenance technology from East-Gate. Android-based smartphones are used as mobile devices.

Logistics maintenance in Škoda Auto

April 2020

The mobile maintenance project at Škoda Auto has expanded from production to logistics. Logistics maintenance ensures the operability and availability of equipment providing internal logistics - transport between shops, lines, within lines, equipment and facilities in warehouses. The specificity of the project is that a large part of these devices do not have a fixed position and are in permanent motion. Maintenance in logistics is used in production plants in Mladá Boleslav, Kvasiny and Vrchlabí and the expected number of users is around 500. Android and iPhone iOS mobile platforms are used in the project.

RAJO monitors production with PROCE55 OEE

March 2020

East-Gate successfully deployed production monitoring on a pilot production line at the largest milk producer in Slovakia, RAJO a.s. Bratislava. Already during the first weeks, thanks to the PROCE5 OEE system and the online collection of real production data directly from the lines, there was possible to identify and reveal important potential for improvement. RAJO a.s. belongs to the German group Meggle AG and uses the SAP system for economic management.

PROCE55 controls the automated setup of lines for the production of electronic components

March 2020

The Austrian plant of TDK Electronics in Deutschlandsberg deployed an extension of the PROCE55 MES system from East-Gate. The functionality ensures integration of ovens, which are part of the production process of electronic components, as well as other machines and lines. MES PROCE55 automatically sends to the control systems of machines and lines the information necessary to set them up for the right execution of operations.


Contact us