News

Tawesco Automotive runs MES system PROCE55

January 2024

The PROCE55 MES system at Tawesco Automotive in 2 production plants in Úvaly and Letňany has been in productive operation since January 1, 2024.

Tawesco Automotive is a manufacturer of stamped and welded parts for automotive industry and is a part of the industrial group Promet Group.

The solution covers production management, recording downtimes and their causes, quality control, management of warehouse movements via PDA mobile devices. Operator panels communicate with operators in several languages. The solution is integrated with the SAP S/4HANA system.

TDK Electronics expands the PROCE55 MES and WMS system

January 2024

For the Austrian hi-tech plant TDK Electronics in Deutschlandberg, East-Gate delivered WMS and MES extensions of the PROCE5 Manufacturing system. The solution integrates various automated warehouse systems, provides tool management, specific batch management and full traceability.

The solution is integrated with the SAP system.

The Japanese concern TDK Electronics is one of the largest manufacturers of electronic components in the world.

OEE in mobile phones

January 2024

The PROCE55 OEE Mobile app was supplied by East-Gate for Rajo's management. The application shows the actual status of the production lines as well as the history of production events. The application extends the production monitoring solution from East-Gate.

The solution is used on iPhone and Android platforms.

Rajo is the largest Slovak dairy. It is part of the Meggle group.

Solution for Sodecia Nitra tool shop

East-Gate delivered to Sodecia (Matador Automotive) in Nitra with an extension of the MES system for production monitoring and confirmation PROCE55. The tool shop functionality supports tool repair processes.

The solution is integrated with the SAP system.

Sodecia Matador Automotive is a system supplier of services and products for the automotive and other industry in Central Europe.

PROCE55 Maintenance for Rajo

December 2023

Rajo decided to expand cooperation with East-Gate. A contract was concluded for the delivery of the maintenance management system PROCE55 Maintenance. In the first phase, inventory management will be implemented in managed spare parts stocks. Mobile devices will be used to manage material movements. The solution will be integrated with the SAP economic system.

Rajo is the largest Slovak milk producer. It is part of the Meggle group.

The production of BiB packaging is controlled and monitored by MES PROCE55

November 2023

MES system for monitoring and production control PROCE55 is used by LB Plastics Nitra. East-Gate supplied a data collection solution from more than 70 injection molding and assembly lines that manages production cotrol, performance monitoring (including OEE) and traceability.

The main production portfolio of the plant is BiB packaging, plastic bags with a valve, suitable primarily for perishable liquids. Valves, as well as caps, connectors and adapters are produced in Nitra for other plants of the group as well as for end customers.

Liquibox is part of the American Sealed Air group, which bought the plant from DS Smith in 2020.

Production monitoring and confirmation in Tawesco Kopřivnice

November 2023

East-Gate signed a contract with Tawesco Kopřivnice for the supply of a system for production monitoring and confirmation from presses and welding robots. As part of the project, the PROCE55 MES system will collect data from machines, record downtime, causes of poor quality, and visualize production performance including OEE. The project also includes production confirmation and integration with the QAD ERP system.

TAWESCO is a major European supplier of pressed and welded parts. It is focused on focusing on press tools and welding fixtures, blanks and weldments mainly for the automotive industry, but also for agriculture and forestry.

The Danish plant NKT Asnæs runs PROCE55 MES

October 2023

The Danish plant of the NKT concern in Asnæs is another user of the PROCE55 MES system for production monitoring and confirmation.

The solution is integrated with the SAP system.

NKT in Asnæs manufactures power energy cables mainly for solar farms both at sea and on land.

Kanban in Carrier Hungary

October 2023

East-Gate implements a production supply project with the Kanban system in the Hungarian Carrier plant in Jászárokszállás. Based on the material requirements from the production lines, the PROCE55 Warehouse WMS system generates the relevant warehouse orders. In the scope of the project is also replenishment. Stock movements are driven using PDA mobile devices.

WMS is integrated with the SAP system.

Carrier is a leading manufacturer of refrigeration systems.

The mobile app helps in a unique European energy project

September 2023

East-Gate supplied a mobile application for NKT to support external logistics partners who provide logistics in the Corridor project. Corridor includes 2 projects. The first is SuedOstLink - the world’s first large commercial 525 kV XLPE high-voltage DC 2GW transmission line and the second is SuedLink - the world’s longest HVDC underground power link. NKT is the main contractor of the project.

The key prerequisite for success is the timely delivery of the right materials for the implementation of these projects. It is also important to immediately document any damages and errors. Because of this, East-Gate has developed a mobile application for external logistics partners, on the PROCE55 Mobile technology, that ensures this.


MES system PROCE55 in Carrier Mýto u Rokycan

August 2023

After the successful implementation at the Beroun plant, East-Gate implemented the PROCE55 MES system at the Carrier plant in Mýto u Rokycan. The purpose of the project is paperless production control.

Carrier, a leading manufacturer of refrigeration equipment, manufactures custom commercial refrigeration equipment at the plant. The PROCE55 MES system covers paperless control of the production process - specific checklists of operations and products, multi-level check-off of operations (semi-finished and finished), reporting and recording of defects and reporting of downtimes, including automatic printing of relevant protocols, as well as the Andon system. This ensures full online control of the production process, full traceability, quality control and monitoring of production performance (including production in progress).

The solution is integrated with the SAP system.

WMS PROCE55 Warehouse in NKT Cologne

July 2023

In the German plant of NKT, in Cologne, the complete WMS system PROCE55 Warehouse from East-Gate was released into production. The solution is unique, especially in the control of batches of input materials. It also covers off-line inventory in warehouses that are not covered by WiFi. Inventory data collected by mobile devices are automatically synchronized after connecting to the network.

The solution is integrated with the SAP system.

NKT is a leading manufacturer of cable systems for the energy industry

Quality control of packages in Rajo using the Cognex camera system

July 2023

East-Gate supplied Raju with a system for checking the content of packaged products. A Cognex camera is used as a reading device. In case of non-compliance, the system automatically activates a warning light and an audiio siren. The solution is integrated with East-Gate's PROCE55 production confirmation system.

Rajo is the largest milk producer in Slovakia. It is part of the German group Meggle.

Visualization of production supply at Miele

June 2023

East-Gate supplied a production supply visualization system for Miele Uničov. It displays the planned consumption of materials at the position of the production line so that operators can order the required special material from logistics.

Miele is a premium manufacturer of white goods. Uničov is the largest production plant worldwide.

The NKT plant in Poland uses PROCE55 Maintenance

May 2023

NKT, a leading supplier of cables and accessories for the energy sector, uses the PROCE55 Maintenance system for maintenance management at its Polish production plant in Warszowice.

The project was implemented after the successful implementation of the solution in the German plant Cologne and the Czech plants Kladno and Velké Meziříčí.

The solution is integrated with the SAP system.

MES system PROCE55 for PROMET Group

April 2023

The Czech industrial group PROMET Group chose the PROCE55 MES system for its production plants in the tender.

The first users will be the Tawesco Automotive plants in Úvaly and Letňany, followed by Tawesco in Kopřivnice.

PROCE55 Maintenance in Sodecia Vráble

March 2023

Sodecia (Matador Automotive) Vráble chose the PROCE55 Maintenance system for maintenance management, including mobile maintenance.

The system will be integrated with East-Gate's online production confirmation system and the SAP system.

Extension of RCA (Root Cause Analysis) in Knowledge Database PROCE55

February 2023

East-Gate expanded the functionality of the Knowledge Database of the PROCE55 Maintenance system with Root Cause Analysis.

Depending on the status of the malfunction, different types of forms are filled out. The evidence and workflow starts with the initial identification of the malfunction by the operator or maintenance worker, continues through the determination of the actual cause of the malfunction to the determination of short-term and long-term measures to prevent malfunctions. It includes a report for monitoring the RCA status and process.

The first customer to use RCA PROCE55 Maintenance is NKT in Cologne in Germany. The customer thereby practically eliminated unfinished reports and achieved a positive impact on machine availability.

MES system PROCE55 for Tawesco Automotive

January 2023

East-Gate signed a contract for the supply of the PROCE55 MES system for Tawesco Automotive, a manufacturer of stamped and welded parts for automotive industry. Tawesco Automotive is part of the industrial group Promet Group.

The solution covers production confirmation, monitoring of downtimes and their causes, quality control, mobile warehouse management using PDA mobile devices. Operator panels will communicate in multiple languages.

The solution is implemented in 2 production plants in Úvaly and Letňany. It is integrated with the SAP S/4HANA system.

Start of operation is planned on January 1, 2024.

Elimination of operator errors during supply in sequential production

November 2022

East-Gate supplied the extension of the PROCE55 Scheduling system for the sequential supply of production for the Miele production plant in Uničov, to control the sequence of supply carts (wagons) to eliminate operator errors.

Each wagon within the logistic train as well as individual positions within the wagons are marked with codes. The order of the wagons in the train is also recorded. This solution is also used in external warehouses. The system checks the correctness of the loaded material as well as the correctness of its removal to the relevant workplaces on the production lines.

Logistics workers use ProGlove scanners to speed up work.

Miele is a premium manufacturer of high-end domestic appliances and commercial equipment and Uničov is the biggest production plant worldwide.


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